The QualCert Level 3 Diploma in Quality Control (QC) Mechanical is an entry-level qualification designed to introduce learners to the essential concepts and practices of quality control within mechanical engineering environments. This diploma is ideal for individuals who are new to the field or those seeking to build a solid foundation for a career in mechanical quality inspection and assurance.
The course covers the basics of quality standards, mechanical inspection techniques, measurement tools, documentation procedures, and defect identification. Learners will also gain an understanding of how to read engineering drawings, apply industry-relevant standards such as ISO and ASME, and contribute to maintaining quality and safety in production and maintenance settings.
Whether you’re a school leaver, a vocational student, or a beginner in the mechanical industry, this diploma provides practical, job-ready skills and knowledge. It prepares you for a range of junior roles in quality control departments and sets the groundwork for further advancement through higher-level QC or engineering qualifications.
QualCert Level 3 Diploma in Quality Control (QC) Mechanical
The QualCert Level 3 Diploma in Quality Control ( QC ) Mechanical comprises several study units designed to provide learners with a comprehensive understanding of QC principles and practices in the mechanical sector. Below is the qualification structure, including the Total Qualification Time (TQT) 300, Guided Learning Hours (GLH) 210, and 60 Credits associated with the program.
| Unit Ref# | Unit Title | Credit | GLH | TQT |
| QC12009 – 1 | Advanced Statistical Quality Control (SQC) in Mechanical Systems | 10 | 35 | 50 |
| QC12009 – 2 | Failure Mode and Effects Analysis (FMEA) | 10 | 35 | 50 |
| QC12009 – 3 | Metrology and Calibration for Mechanical QC | 10 | 35 | 50 |
| QC12009 – 4 | Root Cause Analysis (RCA) and Corrective Actions | 10 | 35 | 50 |
| QC12009 – 5 | Automation and Robotics in Mechanical Quality Control | 10 | 35 | 50 |
| QC12009 – 6 | Industry-Specific QC Standards and Case Studies | 10 | 35 | 50 |
GLH (Guided Learning Hours) and TQT (Total Qualification Time) are terms commonly used in vocational qualifications to help define the amount of time a learner is expected to spend on their studies.
1. GLH (Guided Learning Hours)
GLH refers to the number of hours a learner spends being directly taught, supervised, or supported during their course. This includes the time spent in activities such as:
- Classroom instruction
- Practical workshops
- One-on-one tutoring or mentoring sessions
- Online learning sessions with tutor support
In other words, GLH represents the time that learners are actively engaged with their instructors or learning activities.
2. TQT (Total Qualification Time)
TQT represents the total amount of time a learner is expected to invest in completing a qualification, including:
- GLH (Guided Learning Hours): Time spent on direct learning, as explained above.
- Self-Directed Learning: This includes time spent on independent study, research, assignment completion, preparation for exams, and any other work the learner does outside of direct teaching hours.
TQT is a broader measure that includes all the time required to achieve the qualification. It helps learners and employers understand the overall commitment required for the qualification.
Key Differences Between GLH and TQT:
- GLH focuses on direct learning with guidance or supervision.
- TQT includes GLH as well as independent study time and other learning-related activities.
Example:
If a qualification has a TQT of 600 hours and a GLH of 250 hours, it means the learner should spend 250 hours in direct learning (classroom, online, or tutor-led sessions) and 350 hours on independent study or research.
Advanced Statistical Quality Control (SQC) in Mechanical Systems
- Apply advanced statistical techniques to monitor and improve mechanical quality.
- Use control charts, process capability analysis, and Six Sigma methodologies for defect reduction.
- Interpret and analyze quality data to enhance decision-making in mechanical systems.
Failure Mode and Effects Analysis (FMEA)
- Identify potential failure modes in mechanical components and processes.
- Assess the impact and likelihood of failures using risk priority numbers (RPN).
- Develop proactive strategies to mitigate risks and enhance system reliability.
Metrology and Calibration for Mechanical QC
- Perform precise measurements using advanced metrology tools and techniques.
- Understand calibration procedures and their role in maintaining measurement accuracy.
- Ensure compliance with international metrology standards in mechanical quality control.
Root Cause Analysis (RCA) and Corrective Actions
- Utilize RCA methodologies such as the 5 Whys and Fishbone Diagram to identify defects.
- Implement corrective and preventive actions (CAPA) to minimize recurring quality issues.
- Enhance process efficiency by systematically addressing root causes of mechanical failures.
Automation and Robotics in Mechanical Quality Control
- Understand the role of automation and robotics in modern quality control processes.
- Evaluate the benefits of automated inspection systems in defect detection and precision.
- Integrate robotics and AI-driven solutions to improve mechanical quality assurance.
Industry-Specific QC Standards and Case Studies
- Analyze real-world case studies to understand the application of QC principles in different industries.
- Compare industry-specific quality standards such as ISO 9001, ISO 16949, and AS9100.
- Develop strategies to implement industry best practices in mechanical quality control.
Course Benefits: QualCert Level 3 Diploma in Quality Control (QC) Mechanical
The QualCert Level 3 Diploma in Quality Control (QC) Mechanical offers a wide range of benefits for individuals beginning their journey in the mechanical engineering and quality control field. This qualification provides a solid introduction to industry standards, practices, and tools used to ensure mechanical product and process quality.
Key Benefits:
- Entry-Level Qualification for QC Careers
A perfect starting point for those seeking a career in mechanical quality control, inspection, or production support roles. - Practical Skills Development
Learn how to use basic measuring tools, perform visual inspections, and understand the essentials of quality checks in mechanical components and systems. - Foundational Understanding of QC Standards
Gain an introduction to key quality standards like ISO 9001, ASME, and other industry-relevant regulations used in real-world engineering environments. - Career Opportunities in Technical Fields
Opens up employment opportunities in roles such as QC Assistant, Inspection Trainee, Mechanical Helper, or Workshop Technician in industries like manufacturing, fabrication, and maintenance. - Hands-On Learning Approach
Emphasizes practical, real-world applications of quality control techniques that help learners become job-ready upon course completion. - Improved Workplace Readiness
Develop basic problem-solving, documentation, and reporting skills that are essential for any role in mechanical or industrial quality control. - Smooth Progression to Higher Levels
Serves as a foundation for further study, including Level 4 and Level 5 Diplomas in Quality Control, Mechanical Engineering, or Quality Assurance. - Accessible to a Wide Range of Learners
Suitable for school leavers, vocational students, and early-career professionals, even with minimal prior experience in the field. - Boost in Employability
A recognized and respected qualification that strengthens your CV and provides an advantage in entry-level technical job markets. - Understanding of Workshop Safety and Compliance
Introduces learners to safety procedures and compliance requirements necessary in mechanical and engineering work environments.
This course equips learners with the essential tools and confidence to step into the world of mechanical quality control and grow professionally in one of the most in-demand areas of technical industry.
Ideal Learner for QualCert Level 3 Diploma in Quality Control (QC) Mechanical
The ideal learner for the QualCert Level 3 Diploma in Quality Control (QC) Mechanical is someone who is beginning their career in mechanical engineering or quality-related fields and wants to develop essential skills for entry-level roles in quality control and inspection.
This course is ideal for:
- School Leavers and Fresh Graduates
Individuals who have completed secondary education or vocational training and are looking to enter the mechanical or engineering workforce. - Beginner-Level Technicians
New or junior mechanical technicians who want to understand and apply quality control practices in workshop, production, or maintenance settings. - New Entrants to the Mechanical Industry
Candidates with little to no prior experience in QC or mechanical work who want to build a strong foundational skill set. - Workshop Assistants and Helpers
Individuals currently supporting mechanical or industrial operations who want to upskill and move into quality-focused roles. - Vocational or Trade School Students
Learners enrolled in technical or trade programs who want to gain an industry-recognized qualification alongside their hands-on training. - Career Switchers
Individuals from non-technical backgrounds looking to transition into the mechanical or engineering field through a recognized and structured learning pathway. - Apprentices in Engineering Fields
Apprentices who need a formal qualification in QC to support their on-the-job learning and career growth.
This course is ideal for those who are detail-oriented, eager to learn, and interested in contributing to the safety, accuracy, and performance of mechanical systems. It sets the stage for long-term career development in quality assurance and mechanical engineering.
Entry Requirements
Entry Requirements: QualCert Level 3 Diploma in Quality Control (QC) Mechanical
The QualCert Level 3 Diploma in Quality Control (QC) Mechanical is designed as an accessible entry-level qualification for individuals looking to begin a career in mechanical quality control. The entry requirements are kept flexible to accommodate a wide range of learners, including school leavers and early-career professionals.
Entry Criteria:
A general interest or aptitude in mechanical systems, tools, or engineering practices is encouraged.
Age Requirement:
Applicants must be at least 16 years old at the time of enrollment.
Educational Background:
- Completion of secondary education (high school) or an equivalent qualification is recommended.
- A basic understanding of science or technical subjects is helpful but not mandatory.
Work Experience:
No prior work experience is required. However, individuals with some exposure to mechanical or industrial environments may benefit more quickly from the course content.
English Language Proficiency:
Learners should possess basic reading, writing, and communication skills in English. This can be demonstrated through:
- Completion of previous education in English, or
- A basic internal assessment or interview conducted by the training provider.
- Technical Aptitude (Preferred, Not Mandatory):
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Qualification Process
Qualification Process for the QualCert Level 3 Diploma in Quality Control (QC) Mechanical
- Self-Assessment:
Begin by evaluating your eligibility to ensure you meet the qualification requirements, including work experience, knowledge, and language proficiency. - Registration:
Complete your registration by submitting the required documents, including a scanned copy of a valid ID, and paying the registration fee. - Induction:
An assessor will conduct an induction to confirm your eligibility for the course and explain the evidence requirements. If you do not meet the criteria, your registration will be canceled, and the fee will be refunded. - Assignmnets & Evidence Submission:
Provide all assignmnets and the necessary evidence based on the assessment criteria outlined in the course. If you are unsure of the required evidence, consult with the assessor for guidance on the type and nature of evidence needed. - Feedback and Revision:
The assessor will review your submitted evidence and provide feedback. Evidence that meets the criteria will be marked as “Criteria Met,” while any gaps will be identified. You will be asked to revise and resubmit if needed. - Competence Evidence:
Submit final evidence demonstrating that all learning outcomes have been met. This evidence will be marked as “Criteria Met” by the assessor once it is satisfactory. - Internal Quality Assurance (IQA):
The Internal Quality Assurance Verifier (IQA) will review your evidence to ensure consistency, quality, and compliance with standards. - External Verification:
The IQA will submit your portfolio to QualCert External Quality Assurance Verifiers (EQA) for final confirmation. The EQA may contact you directly to verify the authenticity of your evidence. - Certification:
Upon successful completion of all checks, QualCert will issue your official certificate, confirming that you have attained the QualCert Level 3 Diploma in Quality Control (QC) Mechanical.
